Bayer Makrolon Polycarbonate products give you a unique balance of useful features which include temperature resistance, impact resistance and optical properties position polycarbonates between commodity plastics and engineering materials.
Polycarbonate is a very long-lasting material. Although it features significant impact-resistance, it possesses lower scratch-resistance and so a hard coating can be applied to polycarbonate eye wear lenses as well as polycarbonate exterior automotive equipment. The properties associated with polycarbonate are generally similar those of polymethyl methacrylate (PMMA, acrylic), yet , polycarbonate is always stronger, it is usable in a wider temperature range and is a bit more expensive. This plastic polymer is highly transparent to visible light and it has better light transmission characteristics than several types of glass.
Polycarbonate has a glass transition temperature of approximately 150 °C (302 °F), therefore it softens gradually above this point and flows above about 300°C (572 °F). Tools should be held at higher temperatures, generally above 80 °C (176 °F) to produce strain- and stress-free products.
Unlike almost all other thermoplastics, polycarbonate can undergo dramatic changes in basic shape without cracking. Subsequently, for small changes in shape, it can be processed and formed without needing to be heated using standard sheet metal techniques, which include forming bends on a brake. For even sharp angle bends with a tight radius, no heating is usually necessary. This makes it valuable in prototyping applications where transparent or electrically non-conductive parts are essential, which can't be made from sheet metal. Note that PMMA/Plexiglas, which is similar in appearance to polycarbonate, but it is brittle and can't be bent unless it is heated.
The light weight of polycarbonate, unlike glass, has led to development of electronic display screens that replace glass with polycarbonate, for use in mobile and portable devices. Such displays include newer e-ink as well as LCD screens, though CRT, plasma screen and other LCD technologies still generally require glass for its higher melting temperature and its ability to be etched in finer detail.
Other kinds of items made out of Polycarbonate include durable, lightweight luggage, MP3/digital audio player cases, computer cases, high impact riot shields, instrument panels, and common style blender jars. Many toys and hobby products are made out of polycarbonate parts, e.g. fins, gyro mounts, and flybar locks for use with radio-controlled helicopters.
For use in applications subjected to weathering or UV-radiation, a special surface treatment could be needed. This may be a coating (e.g. for improved abrasion resistance), or perhaps the coextrusion for enhanced weathering resistance.
Bayer Makrolon Polycarbonate is a thermoplastic that begins as a solid plastic material in the form of small pellets. In a manufacturing process called injection molding, this pellet material is heated until they begin to melt. The liquid polycarbonate is then rapidly injected into a mold, compressed under high pressure and cooled to create a finished product in a matter of minutes.
Lexan Polycarbonate Flat Sheet are considered unbreakable
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